Manufacturing Plant-2-Suzhou
Manufacturing — Plant-2-Suzhou
Site operations · monthly view · Jun 2026
Jun 24 – Jun 30, 2026 · Jun 2026
This week, Plant-2-Suzhou ran yield at 96.0% (0.0pp vs target). Energy is 41.7 kWh/KSqM (-0.7% vs baseline)2. Root cause traces to incoming liner moisture on the Supplier-2 recycled grade at the corrugator wet-end.
- Yield up +0.2pp to 96.0%
- Yield loss narrowed RMB 0.4M to RMB 6.1M
- P1Stabilise lagging workshopOpenOwner:Due:Impact:Why:Plant-2-Suzhou yield96.0%
- P2Tighten incoming liner-moisture acceptance & quarantineOpenOwner:Due:Impact:Why:Root causeIncoming liner moisture
- P2Execute energy-saving levers on high kWh/KSqM linesOpenOwner:Due:Impact:Why:Energy41.7 kWh/KSqM
- P3Preventive-maintenance audit on the corrugator wet-endOpenOwner:Due:Impact:Why:Yield lossRMB 6.1M/mo
Week-over-Week Movement
4 improved2 worsened· Jun 2026 vs May 2026Yield+0.2pp
96.0%
from 95.8% last week
A-rate-0.3pp
98.1%
from 98.4% last week
Operating rate+0.8pp
87.8%
from 87.0% last week
kWh / ton+0
42
from 42 last week
Board warp (mm)-0.2
3.2
from 3.4 last week
Yield loss (RMB M)-0.4
6.1
from 6.5 last week
Product mix
Revenue, volume & margin by product
| Product | BU | Volume (KSqM) | Revenue | Share | GP% |
|---|---|---|---|---|---|
| CC-C150-SW | Corrugated Cases | 30,562 | RMB 96M | 58% | 14.1% |
| FC-SBS350-UV | Folding Carton | 13,343 | RMB 70M | 42% | 21.8% |
Man-hours & headcount
Direct / indirect / overtime hours by workshop
Total man-hours
133,269
Headcount
727
OT share
5.1%
Avg absence
4.8%
| Workshop | DL hrs | IDL hrs | OT hrs | Headcount | Absence | MH/KSqM |
|---|---|---|---|---|---|---|
| Corrugating | 31,668 | 4,350 | 1,932 | 207 | 4.1% | 1 |
| Converting | 35,844 | 5,046 | 2,186 | 235 | 5.3% | 1 |
| Printing | 25,230 | 3,480 | 1,539 | 165 | 6.5% | 2 |
| Finishing | 18,270 | 2,610 | 1,114 | 120 | 3.3% | 2 |
Yield
96.0%
Target 96%0.0pp
A-Rate
98.1%
Target 98%0.1pp
Throughput
32,853 KSqM
Cap 42,500 · 77.3%
Operating
87.8%
Target 88%-0.2pp
kWh / KSqM
42
Baseline 42-0
Workshop Ranking
Within Plant-2-Suzhou — worst first, click to drill into lines
| Workshop | Status | Yield% | A-Rate% | Operating% | kWh/KSqM | Incidents |
|---|
Yield & warp trend
Plant-2-Suzhou — yield% vs board warp mm (monthly)
Loss breakdown (RMB K/month)
Yield loss vs grade-down at this site