Manufacturing Plant-5-Qingdao
Manufacturing — Plant-5-Qingdao
Site operations · monthly view · Jun 2026
Jun 24 – Jun 30, 2026 · Jun 2026
This week, Plant-5-Qingdao ran yield at 96.8% (+0.8pp vs target). Energy is 41 kWh/KSqM (-2.4% vs baseline)2. Root cause traces to incoming liner moisture on the Supplier-2 recycled grade at the corrugator wet-end.
- Yield up +0.8pp to 96.8%
- Yield loss narrowed RMB 0.7M to RMB 2.6M
- P1Stabilise lagging workshopOpenOwner:Due:Impact:Why:Plant-5-Qingdao yield96.8%
- P2Tighten incoming liner-moisture acceptance & quarantineOpenOwner:Due:Impact:Why:Root causeIncoming liner moisture
- P2Execute energy-saving levers on high kWh/KSqM linesOpenOwner:Due:Impact:Why:Energy41 kWh/KSqM
- P3Preventive-maintenance audit on the corrugator wet-endOpenOwner:Due:Impact:Why:Yield lossRMB 2.6M/mo
Week-over-Week Movement
5 improved0 worsened· Jun 2026 vs May 2026Yield+0.8pp
96.8%
from 96.0% last week
A-rate+0.1pp
98.1%
from 98.0% last week
Operating rate+3.3pp
90.5%
from 87.2% last week
kWh / ton-1
41
from 42 last week
Board warp (mm)no change
3.2
from 3.2 last week
Yield loss (RMB M)-0.7
2.6
from 3.3 last week
Product mix
Revenue, volume & margin by product
| Product | BU | Volume (KSqM) | Revenue | Share | GP% |
|---|---|---|---|---|---|
| HD-AAA320-PAL | Heavy-Duty Containers | 6,503 | RMB 44M | 100% | 21.2% |
Man-hours & headcount
Direct / indirect / overtime hours by workshop
Total man-hours
54,716
Headcount
296
OT share
5.9%
Avg absence
4.9%
| Workshop | DL hrs | IDL hrs | OT hrs | Headcount | Absence | MH/KSqM |
|---|---|---|---|---|---|---|
| Corrugating | 13,920 | 1,914 | 988 | 91 | 3.1% | 1 |
| Converting | 14,268 | 1,914 | 1,013 | 93 | 3.6% | 1 |
| Printing | 9,744 | 1,392 | 692 | 64 | 6.1% | 1 |
| Finishing | 7,308 | 1,044 | 519 | 48 | 6.8% | 1 |
Yield
96.8%
Target 96%0.8pp
A-Rate
98.1%
Target 98%0.1pp
Throughput
19,598 KSqM
Cap 25,300 · 77.5%
Operating
90.5%
Target 88%2.5pp
kWh / KSqM
41
Baseline 42-1
Workshop Ranking
Within Plant-5-Qingdao — worst first, click to drill into lines
| Workshop | Status | Yield% | A-Rate% | Operating% | kWh/KSqM | Incidents |
|---|
Yield & warp trend
Plant-5-Qingdao — yield% vs board warp mm (monthly)
Loss breakdown (RMB K/month)
Yield loss vs grade-down at this site