Manufacturing Plant-3-Chengdu
Manufacturing — Plant-3-Chengdu
Site operations · monthly view · Jun 2026
Jun 24 – Jun 30, 2026 · Jun 2026
This week, Plant-3-Chengdu ran yield at 93.4% (-2.6pp vs target). The primary drag is Corrugating at 93.4%1. Energy is 44.7 kWh/KSqM (+6.4% vs baseline)2. Root cause traces to incoming liner moisture on the Supplier-2 recycled grade at the corrugator wet-end.
- Yield loss widened RMB 0.2M to RMB 5.7M
- P1Stabilise Corrugating yield to site targetOpenOwner:Due:Impact:Why:Plant-3-Chengdu yield93.4%Corrugating93.4%
- P2Tighten incoming liner-moisture acceptance & quarantineOpenOwner:Due:Impact:Why:Root causeIncoming liner moisture
- P2Execute energy-saving levers on high kWh/KSqM linesOpenOwner:Due:Impact:Why:Energy44.7 kWh/KSqM
- P3Preventive-maintenance audit on the corrugator wet-endOpenOwner:Due:Impact:Why:Yield lossRMB 5.7M/mo
Week-over-Week Movement
0 improved5 worsened· Jun 2026 vs May 2026Yield-0.2pp
93.4%
from 93.6% last week
A-rate-0.4pp
98.1%
from 98.5% last week
Operating rate-0.8pp
88.8%
from 89.6% last week
kWh / ton+1
45
from 44 last week
Board warp (mm)no change
4.3
from 4.3 last week
Yield loss (RMB M)+0.2
5.7
from 5.6 last week
Biggest Drivers
- Finishing -0.4pp to 98.1%
- Printing -0.4pp to 98.1%
Product mix
Revenue, volume & margin by product
| Product | BU | Volume (KSqM) | Revenue | Share | GP% |
|---|---|---|---|---|---|
| CC-BC220-DW | Corrugated Cases | 19,451 | RMB 61M | 57% | 16.1% |
| RD-PDQ-TRAY | Retail Display / RRP | 3,978 | RMB 45M | 43% | 23.2% |
Man-hours & headcount
Direct / indirect / overtime hours by workshop
Total man-hours
75,046
Headcount
402
OT share
6.8%
Avg absence
4.9%
| Workshop | DL hrs | IDL hrs | OT hrs | Headcount | Absence | MH/KSqM |
|---|---|---|---|---|---|---|
| Corrugating | 18,792 | 2,610 | 1,560 | 123 | 5.5% | 1 |
| Converting | 19,314 | 2,610 | 1,603 | 126 | 4.5% | 1 |
| Printing | 13,746 | 1,914 | 1,141 | 90 | 5.0% | 2 |
| Finishing | 9,570 | 1,392 | 794 | 63 | 4.4% | 2 |
Yield
93.4%
Target 96%-2.6pp
A-Rate
98.1%
Target 98%0.1pp
Throughput
19,928 KSqM
Cap 26,000 · 76.6%
Operating
88.8%
Target 88%0.8pp
kWh / KSqM
45
Baseline 423
Workshop tiles
Actual vs target · year-to-month trend · click to add/remove workshops in the lines belowLines — Corrugating
Line ranking
Lines in Corrugating — worst first · click a line to open its detail
| Line | Status | Yield% | A-Rate% | Operating% | Incidents |
|---|---|---|---|---|---|
| MISS | 93.4% | – | 88.8% | 9 | |
| MISS | 93.4% | – | 88.8% | 10 | |
| MISS | 93.4% | – | 88.8% | 7 |
Line yield benchmark
Yield % by line · Corrugating
KPI:
Workshop KPI benchmark — Yield %
Select a KPI — monthly (year-to-month), one line per workshop
Workshop Ranking
Within Plant-3-Chengdu — worst first, click to drill into lines
Yield & warp trend
Plant-3-Chengdu — yield% vs board warp mm (monthly)
Loss breakdown (RMB K/month)
Yield loss vs grade-down at this site